Electric pole rolling welder

It can automatically weld the steel skeleton of pre-stressed and self-stressed poles; the pole roller welder not only has high production efficiency, but also has the advantages of uniform strength of welded joints and small pitch error due to the automatic operation.

The Electric Pole Cage Welding Machine adopts PLC as the center of system operation and control to realize automatic operation of pitch processing and fully automatic control of processing process. By selecting different processing state control methods of the electric pole rolling welder, it can process a variety of specifications and special specifications of products, and only need to reset the corresponding processing parameters during processing, with high processing accuracy and good product consistency.

The Electric Pole Welding Machine is safe and easy to operate. It adopts LCD full Chinese human-machine interface to set parameters and run control in the way of human-machine dialogue, monitor, alarm, analyze, display fault codes, analyze possible causes of faults and prompt processing methods for faults that occur, which is safe, intuitive and easy to operate, completely changing the control mode of manual processing by eye and hand, reducing labor intensity and improving productivity.

Our pole roll welder optimizes motor power output through weld spot tracking, pulse width modulation trigger welding method and frequency conversion speed regulation, saving energy by more than 35%.

Our pole roll welder also has the following advantages.

1. the length of close winding of both ends of the skeleton and the spacing between the ring bars can be set through the human-machine interface.

2. Automatic realization of the functions of no welding close winding at both ends, normal close winding at both ends and normal feeding, etc. With the improvement of automation, manual actions are reduced, thus ensuring product quality and improving production efficiency.

3. The threading plate is set on the outer side of the copper plate of the main circuit of the welder, so there is no need to remove the copper plate when replacing the threading plate.

4. The design of the bracket is better, when changing the specification, it is not necessary to loosen the eight bolts on the bracket, only to change the position of the positioning pins, this improvement greatly reduces the adjustment time. This improvement greatly reduces the adjustment time. It saves at least 20 minutes to change the specification once.

5. The design of the winding machine is simple and practical, the speed is adjustable, the line is even, the efficiency is high, and the operators reflect better.

6. The use of DC power supply, small current density, no inductance, power factor improvement and other factors to reduce the power of the power supply, the total power supply from the original 200 ~ 300KVA down to about 150KVA, power consumption reduced by 30% ~ 50%.

7. DC power supply welding joint strength uniformity, due to DC power supply, no high magnetic field between the two electrodes, the electric level pressure is constant, will not cause each welding joint strength inconsistency phenomenon, but also by the repeated action of alternating magnetic field fatigue damage, electrode life is extended, which is also one of the reasons why DC power supply electrode plate than AC power supply electrode plate life increased by 5 ~ 6 times.