Steel cage roller welding machine break through the downturn market to lead the steel processing industry
February 07, 2023
At different stages and times, different equipment and technology are needed. The technical team is based on customers, constantly digging and researching, through unremitting efforts, to achieve the subversive innovation of the steel cage roller welder and fill the technical gaps in the domestic construction machinery. Amitycare has been positioned in the high-end quality, but the price is suitable. The steel cage roller welder has been stocked in major key projects of domestic highway, railroad and construction. The processing speed of the cage welded by the steel cage roller welder is fast, the quality of the product is stable, and it can meet the requirements of the specification, and its cost is reduced because it does not need to lap, and it is mostly used for the production of the steel cage of the bored pile with the diameter of 40 to 200cm. The steel cage roller welder has a huge role in the production and must be maintained and serviced in a certain way in order to prolong its service life as much as possible. The maintenance of the equipment should be done from the following aspects. (1) to pay attention to check before starting the machine, such as whether the line is connected properly, whether there is leakage, whether the bolt is loose, etc. (2) In the process of starting the motor is strictly prohibited to cover, can not overheat, when this happens to be timely dispersed, cooling. (3) when the equipment runs after a period of time to the machine line mouth joint reinforcement, to prevent the phenomenon of falling off (4) the lubrication system, reducer system, hydraulic system for regular inspection, found the problem to solve in a timely manner (5) regular cleaning and maintenance of the steel cage rolling welder equipment. According to the construction requirements, the main reinforcing bar is first fixed through the round hole of the corresponding template in the fixed turntable to the corresponding hole in the mobile turntable. Weld the end of the winding bar to one main bar first. Then, by rotating the fixed turntable and the mobile turntable, the winding bar is wrapped around the main bar (the mobile turntable is rotated while moving backwards) and welded at the same time until it reaches the specified position at the end of the main bar, which forms the product reinforcement cage. The basic process of cage forming machine is as follows: loading → threading bars (main bars) → fixing → putting on hoop bars → starting welding → normal welding → ending welding → cutting off hoop bars → separating fixed disk → loosening bars → separating mobile disk → unloading cage → lowering hydraulic support → returning mobile disk
The steel cage roller welding machine operation safety briefing
1. after the installation of the equipment, should ensure that the fixed disk and mobile disk rotation is normal, the support roller of the separation disk and the track completely contact, walking trolley walking without stalling phenomenon. 2.Electrical leakage protector and ground wire should be installed correctly and ensure its operation safety. 3.Operators must be professionally trained and fully understand the performance of the equipment before operating the equipment, non-operators are strictly prohibited from operating the equipment without permission. 4.Operators are strictly prohibited to wear fat, ribbons or clothing that can easily be involved in the equipment for production operations, female operators are strictly prohibited to wear skirts for equipment operation, long hair must be coiled up and fixed in the helmet; loading, transmission of steel and welding must wear protective equipment. 5.Each day before the equipment starts production, check the equipment condition: ① whether the emergency stop button is in the pressed state, whether the control power switch is in the closed state; ② whether the connection of each line is normal; ③ whether there is oil leakage; ④ whether the bolts and nuts are loose; especially the tensioning sleeve bolts at the driving shaft and driving gear, if the bolts are found to be loose, they should be tightened in time. ⑤ Whether there is too much dust in the electrical cabinet. 6.During the operation of the equipment, pay attention to check whether the motor is overheated; it is strictly forbidden to cover the electrical part and keep the heat dissipation smoothly. 7.It is strictly forbidden for non-production personnel to approach the equipment when the machine is in operation, paying special attention to the danger of clothes and arms being caught in the equipment. 8, regular maintenance of equipment: ① every 1 to 2 months on the circuit breaker, motor terminals, electrical box terminals, in the case of power cut off to re-tighten; all the bolts, nuts to re-tighten; on the reducer, hydraulic station oil amount to check, to safety instructions If there is oil leakage to be repaired in a timely manner; ② once a week on all the lubricating oil nozzle injection grease; with a paint brush or breeze blower to remove the dust in the electrical cabinet, it is strictly prohibited to use wet cloth, wet brush, water or compressed air to electrical equipment in the electrical cabinet for dust cleaning operations. 9, the electrical control cabinet is strictly prohibited in the water, to ensure that the electrical control cabinet is not rained on. 10.After the production is over, move the disk back into place, close the control power switch and oil pump switch, and close the total power welder power switch. 11, if the equipment is not used for a long time, the control cabinet should be turned off all low-voltage circuit breakers (air switch)
